Profile360 is an in-line, real-time measurement system for continuously monitoring key profile dimensions in complex shapes such as rubber, plastic, ceramic, and wood-plastic composite extrusions, roll-formed metal profiles, and profiled wire. Profile360 employs CrossCheck laser line sensors manufactured by Bytewise to acquire thousands of data points around the profile and match them a CAD template where key measurement parameters such as width, thickness, radius, and angle are extracted. Measurement parameters are compared to allowable control limits and displayed on the operator’s terminal with a green/yellow/red (pass/caution/fail) status indicator. Profile360 runs at rates up to 14 profiles per second. Profile360 is available in sizes of 10mm, 25mm, 50mm, 75mm, 100mm, 150mm, all with circular field-of-view. Custom systems can be built up to 500mm.